There are unlimited opinions on the internet about this finish and that finish. Lucky for you, I don't know enough about finishing to get out in the weeds on finishing. Just a dab on a towel and a quick wipe down, then let it dry. I used odorless mineral spirits to clean off the scales. If it isn't level and flat, you'll need to sand it until it is.Īs you can see, I burned these blanks with the tablesaw. Use any tool available to you with which you can achieve a level, flat cut. ![]() You will need a very flat cut surface to mate to your knife tang. After sanding, the scales clocked in at 3/8 inch each which, with the tang thickness included was just shy of one inch.a perfect fit for me. I have big hands, so I went with 1/2 inch. Generally, 1/4 inch is the thinnest recommended thickness, while 1/2 inch is the maximum preferred upper limit. Length and width are dictated by the tang, while thickness is a decision based on hand size and personal preference. Keep aesthetics in mind when contemplating your blank cuts. Study your material before completing this step. Ordinarily, you will want the grain of the wood to run lengthwise,or close to it. Mark your desired thickness, length and width, and cut accordingly. Rotary cut-off tool (to reshape tang if desired)Ħ00, 900, and 1500 grit sandpaper (for additional sanding) Tablesaw or handsaw (for cutting scale blanks)Ĭlamps (if you choose an adhesive that requires curing) Sandpaper in the follow grit levels: 100, 150, 220, 400Ĭlamps or vice (to hold material during drilling or heating)ĭisposable shop towels, paper towels, clean rags or foam brush (for applying oil)īoiled linseed oil, Tung oil, Danish oil or Wipe on Poly (finish) ![]() But I found a combo 4-in-1 rasp/file at Walmart for $4 that worked is pictured in step 1) Table sander or rasps, files (never used a rasp? Me either. Safety glasses, dust mask and all other applicable safety equipmentĬoping saw, jigsaw, bandsaw, scrollsaw or other appropriate cutting implement So, I decided to make new scales and reshape the handle to a custom fit for me. And it is, in my opinion, a beautifully designed knife. Unfortunately, the set containing my hand size is disjoint from the set of "most". I have an old Gerber Profile that I really wanted to like.but the handle never fit my hand quite right.
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